Scope of Application
ChiYu Co., Ltd. is a professional supplier of Mixer, Powder Mixer and V blender. This V-type mixing equipment has extremely wide material compatibility and industrial versatility, which is specially designed for uniform mixing of dry powder and granular materials in food, pharmaceutical, chemical and health product industries. It is suitable for 3-in-1 coffee powder, milk powder, flour, seasoning powder, food additives, milk tea powder, cocoa powder, Chinese herbal medicine powder, western medicine powder, grain powder, ice cream powder and various chemical powder mixing processes.
The equipment can be matched with an automatic vacuum conveying system. Granules or powder materials are directly sucked from the raw material container into the mixing machine through conveying pipes, realizing fully enclosed automatic feeding. The floating free powder generated during feeding and mixing is completely collected by a sanitary-grade dust collection device. The whole feeding and mixing process features dust-free operation, labor-saving and manpower-saving performance, as well as zero material contamination, which fully meets the hygienic production standards of high-standard industries such as food and medicine.
Function
Powder Mixing: It can fully mix multiple different types of dry powder materials with different particle sizes, densities and physical properties, achieving high uniform mixing effect that meets industrial production precision requirements.
Granule Mixing:
1. Uniformly mix granular materials with lubricants, binders, flavor essence oil and other liquid additives to complete surface modification and seasoning treatment of granules.
2. Realize precise and homogeneous mixing of multiple different granular materials to reach the qualified mixing uniformity required by production formulas.
Application
The V-type blender is widely applicable for the precise mixing of various powders, granules, lubricant additives, binders and flavor essence oil. It covers the production and processing scenarios of Western medicine, traditional Chinese medicine and health food, and is an indispensable core mixing equipment for pharmaceutical and health product manufacturing lines.
Feature
1. Convenient and precise for cleaning. The equipment adopts optimized non-dead-angle structural design, with smooth internal contact surface and no material residue. It supports quick disassembly and washing, realizing thorough and precise cleaning, which is convenient for material replacement and daily sanitation maintenance.
2. Ultra-high mixing precision, with the minimum mixing ratio up to 1 / 10,000. It can complete ultra-low proportion trace additive mixing, ensuring no segregation and uniform distribution of trace components, meeting high-precision formula production requirements.
3. Equipped with safety railing and interlock protection device. The professional safety protection structure effectively avoids safety risks during equipment operation, ensures standardized and safe production, and protects the personal safety of operators.
4. Fast mixing speed can satisfy the rigorous demand of mixing the materials with different physical property. It can quickly complete homogeneous mixing of materials with different density, particle size and dry-wet characteristics, greatly improving overall production efficiency.
5. The rotation is under critical speed, which will reduce the effect of fragmentation to the material (e.g. Crystal particle). The low-speed stable operation mode avoids strong impact and friction on fragile crystal and granular materials, effectively protecting material morphology and preventing material crushing and damage.
6. Lower height of the container is convenient for installation. The optimized low-body compact structure reduces the overall height of the equipment, saves workshop space, and is convenient for on-site installation, commissioning and equipment layout.
7. The positive and negative ribbons are set up at the same level, forming a mixing environment of low power but high efficiency. The symmetrical balanced stirring structure realizes energy-saving operation while ensuring uniform mixing, with low power consumption and high working efficiency.
Advantage
(1) Large loading factor and small equipment area. The equipment has a high effective volume utilization rate with a standard loading coefficient of 0.4-0.8. It features large single-batch mixing capacity and compact overall structure, occupying less workshop floor space and improving site space utilization.
(2) With the shear blade inside, the micro mixing can be achieved. The built-in auxiliary shear structure can effectively break up material agglomeration and powder caking, realize micro-level fine mixing, solve the problem of uneven local mixing, and significantly improve mixing uniformity and product stability.
(3) According to the production demand, the equipment can be used as a large-scale machine, and the price is cheaper than other mixers. The product series covers small experimental models, medium pilot models and large industrial mass-production models, fully meeting diversified production needs. Compared with other types of precision mixing equipment, it has outstanding cost performance and lower overall procurement cost.
Note
Mixer selection is a very important step in industrial powder and granule processing production. Providing detailed material characteristics, specific production processing requirements, workshop layout and factory arrangement information can help our technical team provide accurate model selection, professional customized schemes and targeted technical support for your production project.
Technical data
Type | Total Volume(M³) | Loads Coefficient | Motor power KW | Size(L×W×H) | Net weight(kg) |
LT-0.1 | 0.1 | 0.4-0.8 | 3 | 1190×740×770 | 330 |
LT-0.3 | 0.3 | 0.4-0.8 | 4 | 2030×630×980 | 720 |
LT-0.5 | 0.5 | 0.4-0.8 | 7.5 | 2320×730×1130 | 980 |
LT-1 | 1 | 0.4-0.8 | 11 | 2800×920×1320 | 1700 |
LT-1.5 | 1.5 | 0.4-0.8 | 11 | 2800×920×1320 | 1800 |
LT-2 | 2 | 0.4-0.8 | 15 | 3180×1020×1550 | 2100 |
LT-3 | 3 | 0.4-0.8 | 18.5 | 3310×1120×1640 | 3000 |
LT-4 | 4 | 0.4-0.8 | 22 | 3750×1290×1820 | 3980 |
LT-5 | 5 | 0.4-0.8 | 22 | 4220×1400×1990 | 4620 |
LT-6 | 6 | 0.4-0.8 | 30 | 4220×1500×2100 | 6180 |
LT-8 | 8 | 0.4-0.8 | 37 | 4700×1610×2260 | 8200 |
LT-10 | 10 | 0.4-0.8 | 45 | 5520×2960×2720 | 9520 |
LT-12 | 12 | 0.4-0.8 | 45 | 5720×3010×2840 | 9950 |
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FAQ
Q1: What kinds of materials is the V-type blender suitable for?
A: This V-type blender is mainly applicable for various dry powders and uniform granular materials. It covers food materials such as milk powder, flour, cocoa powder, seasoning powder and coffee powder, pharmaceutical materials including Chinese herbal powder and western medicine powder, as well as health care products and general chemical powder materials. It supports pure powder mixing, pure granule mixing and solid-liquid mixing with additives such as lubricants and binders.
Q2: What is the minimum mixing ratio of the equipment?
A: The equipment has ultra-high mixing precision, with a minimum accurate mixing ratio of 1/10,000. It can evenly disperse trace additives in the main materials without component segregation or local aggregation, fully meeting high-precision formula production requirements for medicine and health products.
Q3: Will the mixing process damage fragile crystal materials?
A: No. The equipment runs at a sub-critical low speed with gentle three-dimensional tumbling and mixing. There is no strong impact or extrusion on the materials, which effectively protects fragile crystal particles and special granular materials from crushing and deformation, ensuring complete material morphology.
Q4: Does the V blender produce dust during production?
A: No. The equipment can be matched with an automatic vacuum conveying feeding system and sanitary dust collection device. The whole feeding and mixing process is fully enclosed, which completely collects floating dust, realizes dust-free operation, and avoids material pollution and workshop environmental pollution.
Q5: Is the equipment easy to clean and maintain?
A: Yes. Adopting a dead-angle-free structural design with smooth internal contact surfaces, the equipment supports quick disassembly and thorough cleaning without material residue. It is convenient for material replacement and daily sanitary maintenance, and meets the hygienic production standards of food and pharmaceutical industries.
Q6: What is the loading range of the V-type mixing machine?
A: The standard loading coefficient of the equipment is 0.4-0.8. Within this range, the material circulation and mixing effect are the best, with high mixing uniformity and production efficiency. It supports flexible batch feeding according to actual production needs.
Q7: What production scenarios can the equipment cover?
A: The complete model range from 0.1m³ to 12m³ covers diversified production demands. Small models are suitable for laboratory sample testing and small-batch trial production, while large models can meet industrial large-scale continuous mass production, applicable for food, medicine, health products and chemical industries.
Q8: What are the advantages of matching a vacuum feeding system?
A: The supporting vacuum conveying system realizes fully automatic closed feeding, which saves manual labor, improves production efficiency, avoids manual material contact pollution, and ensures the cleanliness and safety of materials, especially suitable for high-standard hygienic production occasions.
