Product Overview
This small additive automatic dosing weighing batching machine is a high-precision intelligent batching equipment developed to replace traditional manual weighing operations. It supports automatic weighing and batching for 8 to 48 types of powder, granular and flake additives, widely applicable to rubber, plastic, chemical, food, forage and pharmaceutical industries. Adopting screw, belt and electromagnetic vibration feeding modes and computer PLC intelligent control, the equipment integrates material storage, feeding, conveying, high-precision weighing, dust removal and intelligent management functions. Equipped with dual-station recheck rejection and barcode scanning error-proof feeding functions, it effectively eliminates manual weighing errors and wrong material feeding. With compact structure, flexible single and double-story layout, low energy consumption and dust-free operation, it realizes high-efficiency, accurate, safe and environmentally friendly automatic batching production.
Product Advantages
1. High precision multi-material automatic batching. The machine adopts high-resolution electronic scale, with static, dynamic and accumulative weighing accuracy up to industry-leading standards. It supports automatic dosing of 8-48 kinds of additives, completely replacing error-prone manual weighing.
2. Dual error-proof mechanism to avoid production loss. It is equipped with automatic recheck and rejection function for weighing data, which automatically rejects unqualified batches with excessive tolerance. Meanwhile, barcode scanning feeding verification prevents wrong material adding, effectively reducing raw material waste and production risks.
3. High production efficiency with multi-station operation. Multiple stations work simultaneously to realize continuous dosing. The production capacity reaches 200-600 bags per shift, which greatly improves batching efficiency compared with traditional manual operation.
4. Stable and reliable system operation. Core components adopt imported or joint-venture high-quality products. The PLC field bus system automatically monitors operating status, triggers abnormal alarms and provides troubleshooting prompts, facilitating daily maintenance and stable long-term operation.
5. Intelligent and simple operation. It supports Chinese-English man-machine interface, remote management and after-sales linkage. It is equipped with material formula management, quality tracking and barcode printing functions to realize standardized and information-based production management.
6. Energy-saving, low-noise and environmental-friendly. The equipment features low power consumption, operating noise below 75dB, and efficient dust removal system. The tail gas dust content is strictly controlled, realizing dust-free production and zero raw material leakage waste.
7. Flexible and space-saving layout. It adapts to both single-story and two-story factory buildings, covers a small floor area, and can flexibly meet the batching demands of different types and quantities of auxiliary materials for various industries.
Application and introduction
We developed this auto weighing system especially to instead of traditional manual weighing. This auto weighing system could weigh the quantity for one batch usage automatically. This system could avoid the mistake of manual weighing and also keep the workshop clean. This system could auto weigh 8-48 kinds of powder or granules additives.
Micro multi-ingredient formula weighing platform scale is designed for small load materials weighing process, is suitable for weighing of powder, pellet and flake material and can be used in many industries such as Rubber, Plastic, Chemical, food, forage and medicine industries. It adopts double screws, belt and electromagnetic vibration to feed material and is controlled by computer with the functions of material management, formula management, quality tracking, error-proof system, formula barcode printing etc. The equipment includes material storage area, feeding system, roller conveyor, weighing unit, dust collector and control system. The best features of the equipment are small space occupancy, fast weighing speed, and high precision.
Re-checking and rejection automatically
The latter weighing station will re-check previous one. If the two time weighting tolerance is over setting precision, this batch weighing will be stopped but go on moving following the setting queue and rejected when pass valve check facility. This function is to reduce material waste and avoid big lost caused by large precision deviation during weighing.
Error proof for feeding material into storage tank
When feeding material into storage tank, scan label on chemical bag firstly. After control system confirming no mistake, the storage tank will open automatically, or the material can not be feeded to avoid feeding wrong material.
Main Technical Parameters
1. Number of applicable dosing chemicals: 8-48 kinds
2. Weighing range of electronic scale: 10-50kgs
3. Static weighing accuracy of electronic scale: ≤±0.1% F.S
4. Dynamic weighing accuracy of electronic scale: ≤±0.15% F.S
5. Accumulative weighing accuracy of electronic scale: ≤±0.2% F.S
6. Gradient of weighing display instrument: 1g, 2g, 5g
7. Continuous dosing productivity: 240-360 bags/ shift
8. Dust contents in tail air after dust removal: ≤8mg/m³
9. System equipment noise: <75dB
10. Installed capacity: 15-25kW/Set
Features
Δ Realized remote management and control and after-sales support, improved management level.
Δ Using high resolution electronic scale and weighing display instruments, enabled high weighing accuracy.
Δ Multi-stations simultaneous weighing and dosing, continuous dosing capacity reached 200-600 bags/shift, resulted in high productivity.
Δ Key elements and components are all import or from joint venture company's products, ensured stability and reliability.
Δ Field bus working system (i.e. setup of PLC substations), can automatically check the running conditions, giving alarm location and solution prompting as abnormalities occur, for facilitation for troubleshooting and maintenance.
Δ Rectangular circulation conveying line layout, open Chinese-English M-M interface, system working process display in multi-areas, monitoring and operation functions, all make use easier and simpler.
Δ Automatically testing the system running conditions, gives alarm location as abnormalities occur, and troubleshooting prompts.
Δ Lower energy consumption design, available of safety interlocking protection measures, ensured energy saving and safety.
Δ Optimized dust removal and recovery system design, equipped with bag filter for each machine, free from dust flying and leakage, enabled good environment and no raw material wasting.
Δ Flexible layout (incl. 1 and 2 storey layouts, suitable for 8-48 kinds of raw materials), wide suitability for meeting the demands of different users.
FAQ
Q: How many kinds of additives can this machine weigh and batch?
A: This automatic batching machine supports automatic dosing and weighing of 8 to 48 kinds of powder, granular and flake auxiliary materials, meeting diversified batching needs of various industries.
Q: What is the weighing accuracy and range of the equipment?
A: The weighing range is 10-50kg. The static weighing accuracy is ≤±0.1% F.S, dynamic accuracy ≤±0.15% F.S, and accumulative accuracy ≤±0.2% F.S, ensuring high-precision batching.
Q: How does the equipment avoid weighing errors and wrong feeding?
A: It adopts two core error-proof designs. The dual-station automatic rechecking and rejection function eliminates tolerance deviation errors; barcode scanning verification is required before tank feeding to completely avoid wrong material feeding.
Q: What is the production capacity of the automatic batching system?
A: With multi-station simultaneous operation, the continuous dosing capacity is 200-600 bags per shift, and the conventional stable output is 240-360 bags per shift with high production efficiency.
Q: What industries is this equipment suitable for?
A: It is widely used for automatic batching of auxiliary materials in rubber, plastic, chemical, food, forage and pharmaceutical industries, applicable for powder, pellet and flake materials.
Q: What environmental protection advantages does the system have?
A: Equipped with independent bag dust collectors, it realizes dust-free production with tail gas dust content ≤8mg/m³. The whole system operates with low noise below 75dB, energy-saving and pollution-free.
Q: Is the equipment easy to operate and maintain?
A: It has a Chinese-English man-machine interface for simple operation. The PLC system automatically detects faults, locates abnormalities and provides solutions. It also supports remote management and after-sales technical support.
