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Powder Pneumatic Conveying System Vacuum Conveyor

This high-pressure powder pneumatic conveying system is customized for long-distance and large-volume dry powder delivery. Equipped with conveying booster, its max horizontal distance reaches 1500m and vertical height 50m. It runs at low material speed with ultra high material-gas ratio from 10 to 85kg/kg, cutting air consumption and operating cost. It supports single-point feeding to multi-point distribution, widely applied in chemical, plastic, rubber and food industries for debagging, conveying, dosing and weighing. We have mature turnkey projects in Israel food factories.

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System features

This high-pressure dense phase powder pneumatic conveying system adopts positive pressure conveying principle. With high working pressure range of 0.2MPa~0.5MPa, matched special conveying booster can realize ultra-long-distance material delivery beyond ordinary conveyors.

The system controls material flow at low speed during transportation, which greatly reduces friction collision between powder and pipeline inner wall, effectively lowers abrasion of both conveying pipes and raw materials, and avoids crushing fragile powder materials.

It owns ultra-high material-gas ratio of 10kg~85kg powder per kg compressed air. Compared with dilute phase conveying equipment, compressed air consumption is significantly reduced, which brings long-term low operation cost for factories.

Flexible process layout is supported: one feeding inlet can connect multiple discharging outlets to supply different production equipment synchronously, so the whole production line design becomes simpler without repeated conveying equipment investment.

The complete set of system can be matched with automatic bag breaking station, storage silo, quantitative dosing scale and weighing unit, forming integrated raw material handling production line for food, chemical and plastic factories.


Basic parameters

Parameter Item Standard Technical Index
Working Conveying Pressure 0.2MPa ~ 0.5MPa (adjust by material gravity & distance)
Required Air Source Pressure ≥ 0.45MPa
Material-Gas Ratio 10kg ~ 85kg powder / per kg air
Conveying Speed Range Initial speed 0.5m/s, terminal speed 12m/s
Max Horizontal Convey Distance 1500m
Max Vertical Convey Height 50m
Optional Auxiliary Device Conveying Booster
Applicable Material State All kinds of dry powder
Supporting Process Debagging, conveying, dosing, automatic weighing


Customer facotry case

Client Name: Gadot Biochemical Industries Ltd.

Plant Location: Haifa, Israel

Construction Year: 2019

Final product: Food industry

Plant for: Debagging, pneumatic conveying system, Dosing and weighing.


Product Advantages

  • Ultra long-distance conveying capacity: Standard horizontal transport distance up to 1500m, vertical height 50m; add special conveying booster to realize super long-distance transportation that ordinary low-pressure vacuum conveyors cannot finish.

  • Low abrasion protection design: Material flow speed is controlled at low level, friction and collision between powder and pipeline wall are greatly reduced, protect fragile food and chemical powder from breakage, extend pipeline service life.

  • Ultra-high material-gas ratio & low running cost: 10~85kg powder per kg compressed air, air consumption is far lower than dilute phase conveying equipment, save electricity and gas expense for long-term factory operation.

  • Single-point to multi-point flexible distribution: One feeding port can supply multiple production equipment at the same time, simplify workshop pipeline layout and reduce redundant equipment cost.

  • Wide industry compatibility: Perfectly match chemical, plastic, rubber and food production lines, can be customized into food-grade sanitary stainless steel pipeline structure.

  • Mature overseas turnkey project experience: Stable food factory operation case in Haifa, Israel, reliable quality for global overseas buyers.

  • Fully enclosed dust-free conveying: Whole transport process adopts sealed pipeline operation, no dust overflow, meet food and chemical environmental protection production standards.


FAQ

Q1: What is the maximum horizontal conveying distance of this high-pressure pneumatic conveying system?
A1: The standard max horizontal distance is 1500 meters, and ultra-long-distance transportation can be realized by installing matched conveying booster.
Q2: Why does this equipment cause less abrasion to materials and pipelines?
A2: The system adopts low-speed conveying design, the friction and collision between powder and pipeline inner wall are greatly reduced, so the abrasion degree is much lighter than high-speed dilute phase conveying machines.
Q3: What is the material-gas ratio range of this high-pressure dense phase conveyor?
A3: The material-gas ratio is 10kg ~ 85kg powder per kilogram of compressed air, with low air consumption and low long-term operating cost.
Q4: Can this system deliver materials from one feeding point to multiple production equipment?
A4: Yes, it supports single-point feeding and multi-point discharging layout, convenient for multi-station batching and weighing production.
Q5: What minimum air source pressure does the equipment need to work stably?
A5: The required air source pressure shall not be lower than 0.45MPa to guarantee stable long-distance conveying performance.



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