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Pneumatic Vacuum Conveying System For Fine Powder/granule Vertical Transport

This pneumatic conveying system is specially designed for long distance big capacity conveying, it can convey up to 500meters in horizontal distance, now this high efficiency conveying system has been widely used in chemical industry, plastic& rubber industry, food industry, etc.

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Advanced System Features

Our pneumatic vacuum conveying system is engineered to fundamentally improve the vertical and horizontal transport of fine powders and fragile granules. By maintaining a completely enclosed, dust-free environment, it eliminates airborne particulates while ensuring the structural integrity of your materials from the feeding station to the final destination. Operators will immediately notice the quiet hum of the vacuum generator replacing the deafening noise of traditional mechanical conveyors, keeping the ambient air crisp and breathable.

High-Capacity & Long-Distance Transport

Because the working pressure is high, so it can realize long-distance and high-capacity transportation. When facility layouts require extensive routing, the integrated booster can realize ultra long-distance transportation. By strategically utilizing these inline boosters, the system overcomes the friction and gravity challenges inherent in vertical lifts, effortlessly moving heavy bulk loads from ground-level silos directly to elevated mixing tanks multiple stories above without debilitating pressure drops.

Gentle Handling & Anti-Segregation

Due to the low conveying speed of materials, the abrasion of conveying pipes and materials is less. This controlled velocity offers a choice between dilute and dense phase conveying modes, which is absolutely critical for protecting fragile granules. It effectively prevents the physical segregation of pre-mixed powders during transit. Fragile items arrive at their destination with their smooth exterior surfaces completely intact, ensuring that the final output retains its exact formulated ratio and tactile consistency.

Energy Efficiency & Superior Filtration

Facilities benefit immensely from a high material gas ratio, low gas consumption and low operation cost. Behind this efficiency is a premium filtration architecture. Equipped with maintenance-free vacuum generators and industrial-grade filter elements—including PTFE, HEPA, and 316L stainless steel—the setup guarantees exceptional gas-solid separation. These filters act as an impenetrable barrier, capturing microscopic particulates before they can escape, leaving the exhaust air remarkably clean and free of odors.

Flexible Routing & Automated Dosing

It can transport from single point to multi-point, and is easy to process design. By integrating intelligent pneumatic or electric control systems, the equipment links directly with weighing modules. Instead of relying on manual scoops that lead to inconsistent batches, the control system automatically adjusts the pneumatic flow, delivering the exact required weight to each specific reactor or mixer with pinpoint accuracy and zero spillage.

Technical Specifications & Basic Parameters

Understanding the mechanical capabilities of your conveying equipment is essential for proper facility integration. The parameters below represent the verified operational limits and requirements of the system, ensuring that engineers can accurately calculate cycle times, air compressor sizing, and overall throughput. These exact figures are strictly maintained to guarantee the promised efficiency, safety, and material protection during both vertical lifts and horizontal transfers.

Conveying pressure 0.2MPa ~ 0.5MPa (determined according to the specific gravity, distance and height of materials)
Required air source pressure not less than 0.45MPa
Material gas ratio 10kg ~ 85kg / kg
Conveying speed initial 0.5m/s to end 12m / S
Conveying distance 50m high, 1500m horizontal;

Hygiene, Safety & Industry Applications

Beyond core mechanical performance, this vertical transport system is meticulously designed to meet the rigorous compliance, safety, and spatial demands of modern processing facilities across various demanding sectors.

Stringent Hygiene & cGMP Compliance

  • Dust-Free Environment: The fully enclosed pipeline architecture prevents powder leakage entirely, maintaining a pristine ambient atmosphere and protecting operators from inhalation hazards.
  • Rapid Cleaning & Maintenance: Featuring a minimalist structural design with mirror-polished internal stainless steel surfaces, the unit allows for rapid dismantling without specialized tools. This ensures thorough washdowns without blind spots, strictly adhering to cGMP hygiene standards.

Explosion-Proof Safety Certifications

  • 100% Pneumatic Operation: By relying entirely on compressed air rather than electrical motors, the system eliminates sparking risks at the source. This makes it an exceptionally safe choice for hazardous zones handling highly combustible dust.
  • Certified Components: All critical sealing components and the main control cabinet are rigorously tested, fully meeting FDA material safety guidelines and UL electrical standards for ultimate operational peace of mind.

Compact Footprint & Custom Integration

  • Space-Saving Design: The exceptionally small equipment footprint resolves the daily challenges of crowded production floors, freeing up valuable space for other critical machinery.
  • Adaptive Routing: Whether dealing with low-headroom ceilings or navigating around existing, complex piping infrastructure, the modular nature of the tubing allows for highly customized installation layouts tailored to your specific building constraints.

Versatile Sector Deployment

  • Pharmaceuticals: Safely transfers delicate API powders, pressed tablets, and capsules without chipping, cracking, or surface degradation.
  • Food Processing: Maintains the exact flavor profile, moisture content, and scent integrity of spices, nutritional additives, and granulated ingredients.
  • Fine Chemicals & Metallurgy: Handles dense metal powders and reactive chemical compounds with absolute containment, preventing cross-contamination between distinct production batches.

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