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MES Manufacturing Execution System

MES Manufacturing Execution System is a professional workshop production information management system for rubber, plastic and WPC processing enterprises. It optimizes full production management from order arrangement to finished goods delivery, responds to workshop real-time abnormal events timely. Divided into feeding digitization and manufacturing digitization modules, it realizes real-time data collection, equipment monitoring, fault warning and quality traceability, realizing digital, intelligent and visualized whole workshop manufacturing management.

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Product Overview


MES Manufacturing Execution System is dedicated workshop production information management software developed for medium and large rubber, plastic, WPC wood-plastic manufacturing factories, matched with kneader mixer, vacuum feeding system, multi-extruder linkage production line supporting system. 


Different from enterprise-level ERP order management system, this MES system focuses on on-site workshop production execution management. It relies on internal information transmission network to realize closed-loop optimized management covering customer order receiving, production scheduling, raw material feeding, mixing processing, extrusion production, finished product warehousing and order delivery. The system can capture and feedback real-time workshop operation events instantly, guide on-site production adjustment and problem handling via accurate production data, breaking isolated data status of feeding equipment, mixing host and extrusion units. 


It is divided into two core functional modules: feeding digitization module and manufacturing digitization module. The feeding module focuses on full monitoring of mixing workshop feeding and mixing working condition, while the manufacturing module focuses on whole-process data statistics, early warning and traceability of extrusion molding production. The system ultimately helps material processing factories eliminate manual data recording errors, standardize production processes, and complete overall upgrade of workshop digital, intelligent and visualized manufacturing management.


Core Functional Module


FEEDING DIGITIZATION

  • Equipment data acquisition: Real time collection of mixing system temperature, working current, mixing time of each batch and other core operating parameters.
  • Whole-process operation monitoring: Real-time monitoring of each batch mixing cycle and overall equipment running status; automatic acousto-optic alarm once equipment abnormal failure occurs.
  • On-site process visualization: Authorized staff can check real-time running data and working status of all feeding and mixing equipment via office computer terminal and workshop large-screen display board remotely and on-site.


MANUFACTURING DIGITIZATION

  • Full-dimensional equipment acquisition: Real-time automatic capture of production equipment core data, including running process parameters, operating speed, cumulative output, raw material consumption, real-time power consumption and shift production data.
  • Intelligent fault warning & data analysis: System automatically calculates and analyzes unit energy consumption rate, comprehensive equipment utilization rate, daily finished output, shift classified output; supports full-link product quality problem tracing, predicts mechanical failure risk to realize pre-warning maintenance.

Product Core Advantages


Firstly, full-link production closed-loop management. Cover the whole business chain from customer order placement, production scheduling, automatic feeding, mixing extrusion processing to finished product delivery, realize unified information scheduling of front-end feeding and back-end manufacturing workshop. 


Secondly, dual modular professional design. Separated feeding digitization and manufacturing digitization modules, targeted management for feeding mixing section and extrusion production section, clear management authority and convenient operation. 


Thirdly, high-precision automatic data collection. Replace manual paper recording, automatically collect temperature, current, time, energy consumption, output data without human intervention, reduce manual statistical error effectively. 


Fourthly, visualized on-site supervision. Dual viewing channel of computer terminal and workshop large screen, managers can grasp workshop running status remotely anytime, realize unmanned visual supervision. 


Fifthly, real-time abnormal response mechanism. Timely report workshop on-site production accidents, equipment faults and material shortage problems, support rapid on-site disposal to reduce production downtime loss. 


Sixthly, multi-dimensional data analysis capability. Integrate energy consumption, output, equipment utilization quality traceability data, provide data basis for factory cost control, personnel assessment and process optimization. 


Seventhly, strong equipment compatibility. Perfectly matched with kneader mixer, vacuum feeding system, WPC multi-extruder linkage production line, compatible with all feeding and mixing equipment introduced before. 


Eighthly, easy factory upgrading deployment. No large-scale hardware reconstruction required, connect existing workshop equipment signal ports directly, quickly realize workshop intelligent digital transformation with low transformation cost.


FAQ 


Q1: What production workshop is this MES system suitable for?

A1: It is specially customized for rubber mixing, plastic extrusion, WPC wood floor manufacturing workshops, compatible with kneader, vacuum feeding system and multi-extruder linkage production lines for whole-process production management.


Q2: What core data can the feeding digitization module collect?

A2: It can collect mixing system real-time temperature, working current, single batch mixing time, and monitor full batch mixing progress, with automatic abnormal alarm function.


Q3: What analysis functions does the manufacturing digitization module have?

A3: It analyzes equipment running speed, output, material and power consumption, calculates equipment utilization rate, daily and shift output, and supports finished product quality whole-process traceability and equipment fault pre-warning.


Q4: How to view the real-time working status of workshop equipment?

A4: Authorized administrators can check all equipment operation data remotely via office computer, or view real-time running status intuitively through workshop on-site large visualization screen board.


Q5: What is the difference between this MES system and ordinary ERP system?

A5: ERP focuses on enterprise order and financial management, while this MES focuses on on-site workshop execution, equipment monitoring, feeding and manufacturing process control, more targeted for processing workshop on-site production management.


Q6: Can this MES system linkage with previous vacuum feeding and screw conveying equipment?

A6: Yes. It has reserved unified data interface, which can be connected with vacuum feeding system, screw conveying system and rubber kneader production line to realize unified data collection and centralized control of whole workshop equipment.


Q7: Can the system alarm automatically when workshop equipment fails?

A7: Sure. The system monitors equipment current, temperature and operating parameters in real time. Once exceeding standard threshold, it will trigger acousto-optic alarm and send abnormal notification to administrator terminal timely.



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