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Fully Automatic Feeding Dosing Mixing Conveying System For SPC Floor Extruder Line

This system includes automatic feeding dosing mixing system, vacuum conveying system, etc. it is suitable for automatic weighing, mixing and conveying of all powder and particle materials to plastic extruder. It has the advantages of high automation, no dust and high efficiency; Suitable for PVC pipes, Window profiles, SPC floor and other PVC industry customers.

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Product Overview

This advanced PVC automatic weighing compounding conveying system is professionally developed for large-scale factories producing PVC pipes and SPC floors. It is a full-process intelligent production solution designed to replace the inefficient and defective traditional manual weighing, batching and material handling mode that only adapts to small factories. The whole system adopts computer intelligent automatic control, realizing automatic loading, pneumatic conveying, material storage, precise dosing, compound mixing, material storage and automatic extruder feeding. It covers full production procedures of PVC raw materials, calcium carbonate and recycled materials, completely solving the problems of manual batching errors, high labor intensity, high long-term labor cost and chemical material health hazards. It effectively improves production standardization, batching accuracy and overall production efficiency for large PVC and SPC production lines.


Product Advantages

1. High-precision automatic batching. Replacing repetitive manual weighing work with computer intelligent control, it eliminates weighing errors caused by worker fatigue and manual operation mistakes. It ensures stable and accurate material proportioning, greatly improving the qualification rate and stability of finished PVC and SPC products.
2. Reduce labor intensity and operating cost. The full-automatic integrated process from raw material loading, conveying, batching and mixing to extruder feeding minimizes manual participation. It reduces heavy repetitive labor work and long-term human resource investment, helping factories save comprehensive production costs.
3. Improve workshop operation safety. The fully enclosed automatic material conveying and batching process isolates workers from direct contact with chemical raw materials, avoiding occupational health hazards caused by long-term contact and inhalation of chemical powders and additives.
4. Complete and integrated system configuration. The full set of equipment includes loading station, pneumatic conveying system, material storage silo, automatic dosing system, mixing unit, compound storage silo and extruder automatic feeding system, realizing one-stop automatic production supporting.
5. Professional customization for large-scale production. Targeted designed for large PVC pipe and SPC floor production lines, it perfectly matches continuous and large-volume industrial production demands, making up for the shortcomings of traditional manual production that cannot support mass standardized production.


Application and introduction

For large PVC pipe/SPC floor production factory, Advanced automatic weighing compounding conveying system is essential, Traditional mixing method is that people weigh and batch material manually, then move the mixed material to extruder also manually, this old way just fit for the small factory, and has many defects:
1.Artificial mixing is easy to make a mistake, because this is a repetition work, so worker is tired easily. the weighing precision is not assured.
2.Labour intensity is large, human cost is high from long term view.
3.Chemical raw material harms the worker’s health.


In order to solve these problems, our company design this PVC automatic mixing weighing conveying system which the computer can automatically control weighing and batching, and feeding to extruder.the complete PVC mixing system consists of:
1.Loading station(PVC loader+Caco3 loader+Recycle matterial).
2.Pneumatic conveying system.
3.PVC/Caco3/Recycle material storage silo.
4.Automatic raw material and additives dosing system for mixer.
5.PVC mixing unit.
6.Compound storage silo.
7.Automatic feeding system for SPC extruder.


Customer facotry case

Client Name: Eletile Co., Ltd

Plant Location: SuZhou, China

Construction Year: 2020

Final product: SPC floor

Plant for: Automatic feeding system,Dosing and weighing,Mixing system,Conveying system.



FAQ

Q: What production scenarios is this system suitable for?
A: This system is specially designed for large-scale PVC pipe and SPC floor manufacturing factories, perfectly adapting to large-volume, continuous and standardized industrial production, and replacing the manual mode only suitable for small factories.
Q: What defects of traditional manual production can this system solve?
A: It effectively solves three core problems of traditional manual operation: inaccurate weighing and easy batching errors caused by repetitive work, excessive labor intensity and high long-term labor costs, and worker health hazards from direct contact with chemical raw materials.
Q: What complete equipment does the PVC automatic system include?
A: The full system covers loading station for PVC, calcium carbonate and recycled materials, pneumatic conveying system, multi-functional storage silos, automatic dosing system, PVC mixing unit, compound storage silo and SPC extruder automatic feeding system.
Q: How does the system guarantee batching accuracy for PVC production?
A: Adopting full computer automatic intelligent control, the system realizes precise quantitative weighing and standardized batching. It avoids human errors caused by fatigue and manual operation, ensuring consistent and accurate formula proportion for each batch of materials.
Q: What is the biggest advantage of automated production compared with manual work?
A: It realizes unmanned full-process operation, improves production accuracy and efficiency, reduces labor costs and occupational risks, and supports stable mass production of high-quality PVC pipes and SPC floor products.


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