 |
This automatic backwash dust collector is professional dust removal equipment matched with pneumatic conveying and powder feeding lines. It adopts compressed air auto self-backwashing structure for filter bags, featuring excellent dust trapping effect. Filter bags can be quickly disassembled for easy cleaning. It provides 40 standard filter models, optional bag/cartridge filter, carbon or stainless steel vacuum housing, plus multiple ash discharge modes. It has stable application cases on PVC profile automatic feeding factories to solve workshop dust pollution.
| Quantity: | |
|---|---|
This industrial dust collector serves as the dedicated dust removal equipment for pneumatic conveying systems, automatic powder feeding, and PVC dosing production lines. During material transfer and batching, the rapid movement of raw materials generates a significant volume of airborne particulate matter. Without intervention, this suspended powder leads to severe workshop contamination, substantial raw material waste, and critical respiratory hazards for operators. Our automatic backwash dust collector effectively captures all suspended dust directly within the closed pipelines, maintaining a clean atmospheric environment.
Operating on a clear airflow processing logic, the system captures dust at the source and ensures only clean air is emitted. It integrates smoothly into existing pneumatic conveying and automatic dosing systems without disrupting the primary material flow. Equipped with a fully automatic compressed air pulse backwash cleaning system, the filter media undergoes regular, timed cleaning cycles, eliminating the need for frequent manual disassembly. The internal structure is engineered for rapid tool-free removal, facilitating straightforward daily washing and maintenance. To accommodate diverse operational demands, we supply 40 standardized filter specifications tailored to specific powder concentrations and air volume requirements. Facility managers can freely choose between bag filter or cartridge filter elements, supported by professional performance comparisons. Whether you require standard polyester or specialized PTFE membrane filter media, we ensure precise matching to your powder characteristics. Furthermore, the vacuum filter housing is available in carbon steel for standard environments or stainless steel to meet food-grade and chemical anti-corrosion demands. Two distinct ash discharge modes are available: inline continuous ash discharge (rotary valve, screw conveyor) or offline intermittent ash collection (independent dust bucket). This equipment boasts a proven track record in mature supporting projects for plastic PVC profile automatic feeding and pneumatic conveying lines.
Fully automatic compressed air pulse backwash filter cleaning mechanism, completely eliminating the labor-intensive process of frequent manual disassembly while maintaining consistent airflow.
40 standardized filter models built with universal standard components, providing exceptional adaptability for varying air volume capacities and diverse dust concentration working conditions.
Exceptional filtration performance achieving up to a 99.9% interception rate for fine and submicron particles, ensuring workshop air quality strictly complies with rigorous environmental and occupational health standards.
All filter types adopt a customized special structural design, which can be tailor-made according to the customer’s specific workshop layout, constrained spaces, and unique powder characteristics.
Highly flexible space layout and installation options, supporting compact structural customization and versatile inlet/outlet configurations to adapt to complex pipeline routing and different scales of continuous or intermittent production lines.
Two optional filter units are available: filter bag or filter cartridge, allowing operators to meet different fineness dust interception requirements based on precise material behavior.
Integral vacuum filter housing constructed to withstand negative pressure conveying environments, completely avoiding any dust leakage during operation.
Two housing material options: robust carbon steel for ordinary plastic workshops, and premium stainless steel for food-grade processing or chemical corrosive environments.
Advanced safety and compliance designs, offering optional ATEX/NFPA compliant explosion-proof configurations for combustible dust, ensuring absolute production safety.
Optional ash discharging structure: inline rotary valve / screw conveyor for continuous mass production; or a separate dust container for discontinuous, small batch production runs.
Client Name: Sundiwpc Plastic Co,. Ltd.
Plant Location: Nanjing, China
Construction Year: 2015
Final product: PVC window profile
Plant for: Automatic feeding system.Pneumatic conveying system, Dosing and weighing system
Since its integration into the Nanjing facility in 2015, this automatic backwash industrial dust collector has fundamentally transformed the production environment. Before installation, the air was thick with suspended PVC particles, creating a chalky residue on equipment and a noticeable odor of raw polymers. Following the deployment of our integrated dust removal solution, the atmosphere cleared dramatically. The system operates with a rhythmic, muffled pulse from the compressed air backwash valves, quietly maintaining optimal suction without disrupting the facility's ambient noise levels. The robust carbon steel housing easily withstands the continuous negative pressure of the automatic feeding and weighing lines. By capturing the fine powder before it escapes, the client not only improved worker safety but also reclaimed valuable raw materials, demonstrating a rapid return on investment and long-term operational stability.
Timed compressed air pulse blows off dust on filter bags, significantly reducing frequent manual disassembly and the associated cleaning workload.
Combining a closed vacuum shell with multi-layer filter material, this unit achieves a high interception rate of fine powder, ensuring absolutely no dust overflow to pollute the workshop environment.
An engineered air-to-cloth ratio and low pressure drop design significantly reduce fan energy consumption. Combined with the efficient pulse backwash system, it drastically extends filter media service life and minimizes downtime maintenance costs.
Filter bags and cartridges can be quickly disassembled without the need for specialized tools, facilitating highly convenient daily washing, inspection, and replacement procedures.
Supported by 40 standard filter models, a customizable structural footprint, bag/cartridge dual filter choices, and carbon/stainless steel two housing materials to match specific industrial demands.
Choose between a continuous inline ash conveyor (rotary valve or screw conveyor) for large-scale continuous production, or an independent ash bucket for small batch intermittent production.
Constructed with a thickened structural shell and wear-resistant filter material, guaranteeing stable, vibration-free operation under long-time negative pressure conveying conditions.
Perfectly supporting powder conveying, auto dosing machines, and PVC extrusion feeding lines, delivering a comprehensive one-stop supporting dust removal solution.
Backed by a stable long-term operation case in a Nanjing PVC profile factory, proving its highly reliable performance and durability for demanding plastic powder workshops.
A1: It adopts fully automatic compressed air pulse self-backwash cleaning for filter bags. This mechanism ensures regular automatic dust removal, maintaining optimal airflow without the need for frequent manual disassembly or halting the production line.
A2: Yes, customers can select either a filter bag or a filter cartridge as the primary filter unit. This decision can be tailored according to the specific dust fineness, moisture content, and overall production demand of your facility.
A3: There are two options available: ordinary carbon steel, which is ideal for general plastic workshop applications; and SUS304 stainless steel, designed specifically for food processing and corrosive chemical production environments where hygiene and durability are paramount.
A4: We provide two types of discharge systems: inline continuous ash discharge (utilizing a rotary valve or screw conveyor) tailored for mass production; and an outline independent dust bucket designed for small batch, intermittent production cycles.
A5: We currently have 40 standardized filter models available. This extensive range allows us to perfectly adapt to different air volume requirements and diverse dust concentration working conditions across various industrial sectors.
