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The chemical automatic weighing machine can replace manual weighing of chemical additives and avoid the error caused by human misoperation. The machine can weighs 6 to 48
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The small additive auto dosing weighing batching machine is engineered to completely replace traditional manual weighing processes, bringing unparalleled accuracy and cleanliness to your production floor. Designed specifically for handling small load materials, this micro multi-ingredient formula weighing platform scale effortlessly manages 6 to 48 kinds of powder, pellet, or flake additives. It is highly suitable for demanding environments in the rubber, plastic, chemical, food, forage, and medicine industries. By utilizing a sophisticated combination of double screws, belt mechanisms, and electromagnetic vibration feeding, the equipment ensures a smooth, consistent material flow. The entire operation is governed by an advanced computer control system that seamlessly handles material management, formula storage, quality tracking, and barcode printing. Furthermore, this equipment integrates flawlessly with various batch weighing receivers and upstream or downstream production lines, adapting flexibly to different factory layouts. The system encompasses a dedicated material storage area, feeding mechanism, roller conveyor, precision weighing unit, and a highly optimized dust collector. Operating within a fully enclosed structure, it prevents dust from becoming airborne, protecting worker health and keeping the workshop immaculate. With its compact footprint, rapid weighing speed, and exceptional precision, this dosing machine transforms complex chemical batching into a streamlined, error-free operation.
Maintaining absolute precision across every batch is critical for chemical and rubber formulations. To guarantee this consistency, our automatic weighing dosing machine incorporates an intelligent re-checking and automatic rejection mechanism. As materials progress through the line, the latter weighing station meticulously re-checks the output of the previous one. If the system detects that the dual-time weighing tolerance exceeds the pre-set precision limits, the current batch weighing process halts immediately. However, to maintain overall production flow, the rejected batch continues moving along the designated queue and is safely isolated when it passes the valve check facility. This automated intervention prevents out-of-spec mixtures from advancing further down the production line. By combining high-resolution electronic scales with this automatic elimination protocol, the system ensures that every single batch meets your exact formula requirements. This vital function drastically reduces expensive raw material waste and prevents the severe financial losses typically caused by precision deviations during conventional weighing.
Human error during material loading can compromise an entire production run. To eliminate this risk, the dosing machine features a rigorous error-proof system for feeding materials into the storage tanks. Before any chemical or additive can be loaded, the operator must first scan the specific barcode label on the chemical bag using the integrated scanning terminal. The intelligent control system immediately cross-references this scanned data with the active formula. Only after the system confirms an exact match will the designated storage tank open automatically. If an incorrect bag is scanned, the tank remains physically locked, and the material cannot be fed, completely averting the introduction of wrong materials. Beyond physical lockout, this system automatically logs critical production data, including the operator ID, batch weight, specific formula, and serial number. This comprehensive data tracking supports detailed report generation and printing, ensuring that your entire production quality remains fully traceable from the initial material loading to the final mixed batch.
When evaluating automated batching solutions, precise operational metrics dictate the overall efficiency and reliability of your production line. This chemical powder additives automatic weighing dosing machine is engineered to deliver exceptional performance across a wide range of variables. From handling complex formulations requiring up to 48 different chemicals to maintaining strict environmental controls with minimal dust emissions and low operational noise, every parameter is optimized for industrial stability. The integration of high-precision electronic scales ensures that static, dynamic, and accumulative weighing accuracies remain well within stringent industrial tolerances. Below are the definitive technical specifications that govern the daily operation and throughput capacity of this system:
Number of applicable dosing chemcials:8-48 kinds
Weighing range of electronic scale:10-50kgs
Weighing accuracyof electronic scale static:≤±0.1% F.S
Weighing accuracyof electronic scale dynamic:≤±0.15% F.S
Weighing accuracyof electronic scale accumulative:≤±0.2% F.S
Gradient of weighing display instrument:1g, 2g, 5g
Dosing cycle time and productivity continuous dosing capacity reached:240-360 bags/ shift
Dust contents in tail air after dust removal system:≤8mg/m3
System equipment noise:<75dB
Installed capacity:15-25kW/Set
Δ Smart Control & Formula Management: Supports extensive formula storage and intelligent retrieval, enabling fully automated multi-stations simultaneous weighing and dosing. This continuous dosing capacity reached 200-600 bags/shift, resulting in exceptional productivity and minimal manual intervention.
Δ Advanced Remote Operation: Realized remote management, control, and comprehensive after-sales support. The system features an open Chinese-English Man-Machine (M-M) interface via an intuitive touch screen, displaying system working processes across multi-areas to make monitoring and operation significantly easier while improving overall management levels.
Δ Uncompromising Accuracy: Using high-resolution electronic scale and weighing display instruments, the system enabled consistently high weighing accuracy for every single batch processed.
Δ Reliable Component Architecture: Key elements and components are all import or from reputable joint venture company's products, ensured long-term stability and reliability under continuous industrial workloads.
Δ Intelligent Field Bus Working System: Utilizing a setup of PLC substations, the equipment can automatically check the running conditions. It gives precise alarm location and solution prompting as abnormalities occur, providing exceptional facilitation for troubleshooting and maintenance.
Δ Energy Efficient & Safe Design: Engineered with a lower energy consumption design and available with comprehensive safety interlocking protection measures, ensured energy saving and safety across your entire facility.
Δ Eco-Friendly Dust Recovery: Features an optimized dust removal and recovery system design, equipped with a dedicated bag filter for each machine. This keeps the workspace free from dust flying and leakage, enabled a good environment and absolutely no raw material wasting.
Δ Highly Flexible Layout: Designed with a rectangular circulation conveying line layout, it offers flexible layout configurations (incl. 1 and 2 story layouts, suitable for 8-48 kinds of raw materials), providing wide suitability for meeting the precise demands of different users based on their specific factory floor constraints.
