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Automatic Feeding Dosing Mixing Conveying System For PVC Wall Panel Extruder Line

This system includes automatic feeding dosing mixing pneumatic conveying system, vacuum conveying system, etc. it is suitable for automatic weighing, mixing and conveying of all powder and chemical additives to plastic extruder. It has the advantages of high automation, no dust and high efficiency; Suitable for PVC wall panel, PVC pipes, Window profiles, SPC floor and other PVC industry customers.

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Product Overview

This advanced automatic weighing compounding conveying system is specially developed for large-scale production factories engaged in PVC pipes, SPC floors and PVC wall panels. It is a full-process automatic batching, mixing and conveying solution designed to completely replace traditional manual weighing, batching and material handling modes that are only suitable for small factories. The whole system is fully computer-controlled, realizing automatic loading, vacuum conveying, storage, precise dosing, compound mixing and automatic extruder feeding. It covers all production links from raw material feeding to final compound delivery, effectively solving the defects of low precision, high labor cost, high labor intensity and occupational health risks caused by manual operation. With highly integrated and automated design, it supports continuous, stable and standardized production of PVC profiles and panels, greatly improving factory production efficiency and product consistency.


Product Advantages

1. Stable and accurate batching performance. The computer intelligent control system replaces repetitive manual weighing work, avoiding human errors caused by long-time repetitive operation and worker fatigue. It ensures stable and high weighing accuracy for raw materials and additives, effectively improving the qualification rate and uniformity of finished PVC products.
2. Reduce labor intensity and production cost. The full-automatic process from raw material conveying, batching and mixing to extruder feeding minimizes manual participation. It reduces long-term labor input and labor costs, realizing unmanned and streamlined workshop production.
3. Protect workers’ occupational health. The fully enclosed automatic conveying and batching process isolates workers from direct contact with chemical raw materials. It avoids health hazards caused by long-term inhalation and contact with chemical powders and additives, creating a safe and environmentally friendly production environment.
4. Highly integrated full-process system. The complete equipment covers loading station, vacuum conveying, material storage, automatic dosing, mixing, compound storage and extruder feeding, forming a one-stop PVC production auxiliary system to match large-scale and continuous industrial production.

5. Strong industry applicability. The system is perfectly adapted to the production of PVC pipes, SPC floors, PVC wall panels and other PVC products, with stable operation and strong compatibility with mainstream PVC extruder equipment.


Application and introduction

For large PVC pipe/SPC floor/PVC wall panel production factory, Advanced automatic weighing compounding conveying system is essential, Traditional mixing method is that people weigh and batch material manually, then move the mixed material to extruder also manually, this old way just fit for the small factory, and has many defects:
1.Artificial mixing is easy to make a mistake, because this is a repetition work, so worker is tired easily. the weighing precision is not assured.
2.Labour intensity is large, human cost is high from long term view.
3.Chemical raw material harms the worker’s health.

In order to solve these problems, our company design this PVC automatic mixing weighing conveying system which the computer can automatically control weighing and batching, and feeding to extruder.the complete PVC mixing system consists of:
1.Loading station(PVC loader+Caco3 loader+Recycle matterial).
2.Pneumatic vacuum conveying system.
3.PVC/Caco3/Recycle material storage silo.
4.Automatic raw material and additives dosing system for mixer.
5.PVC mixing unit.
6.Compound storage silo.
7.Automatic feeding system for PVC extruder.


Customer facotry case

Client Name: SuHul-AL-Khaleej Co., Ltd

Plant Location: Saudi Arabia

Construction Year: 2019

Final product: PVC wall panel

Plant for: Automatic feeding system,Dosing and weighing,Mixing system,Conveying system.

FAQ

Q: What kind of factories is this system suitable for?
A: This system is specially designed for large and medium-sized factories producing PVC pipes, SPC floors and PVC wall panels. It replaces the inefficient manual production mode and meets the demands of large-scale, continuous and standardized PVC production.
Q: What problems can this automatic system solve?
A: It effectively solves common pain points of traditional manual production, including inaccurate manual weighing and batching errors, high labor intensity, high long-term labor costs, and worker health hazards caused by direct contact with chemical raw materials.
Q: What is the full composition of the PVC automatic system?
A: The complete system includes loading station, pneumatic vacuum conveying system, multi-functional material storage silos, automatic dosing system, PVC mixing unit, compound storage silo and automatic extruder feeding system, realizing one-stop automatic production.
Q: How does the system ensure batching accuracy?
A: Adopting computer intelligent automatic control, the system realizes precise quantitative weighing and automatic batching. It avoids errors caused by human fatigue and manual operation, ensuring stable and consistent batching precision for each production batch.
Q: Is there any mature overseas application case?
A: Yes. The system has been successfully applied in the production project of SuHul-AL-Khaleej Co., Ltd. in Saudi Arabia since 2019, serving the automatic feeding, weighing, dosing, mixing and conveying work of local PVC wall panel production lines with stable operating effect.
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