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The upper auxiliary machine and microcomputer control system of intelligent environment-friendly internal mixer can meet the whole process of closed automatic transportation, storage, weighing, batching and feeding of various raw materials (carbon black, powder, liquid and rubber) in the internal mixing production process of rubber and plastics, and implement microcomputer intelligent control in the whole process of processing and production process.
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This intelligent environment‑friendly rubber production line matches kneader internal mixer, supporting closed‑loop automatic processing for rubber and plastic internal mixing. It completes full‑procedure transportation, storage, weighing, batching and feeding for carbon black, powder fillers, liquid oil additives and raw rubber under microcomputer intelligent control. Compatible with 55L‑160L banbury mixers, it adapts to single‑story and two‑story workshops. By combining vacuum conveying and screw weighing technology, it achieves high weighing precision with low space occupation. The system integrates upstream auxiliary devices, banbury and rubber scale for unified online control, realizing production automation and information‑based management. It widely serves rubber goods, shoe materials, rubber cables and chemical material manufacturing.
Wide banbury capacity compatibility. It fits banbury mixer from 55L to 160L, meeting diversified production capacity requirements for rubber and plastic manufacturers.
Flexible workshop adaptability. It supports single‑story or two‑story plant layout, effectively reduces new plant construction investment and civil engineering cost.
Reliable high‑precision dosing performance. Adopting combined vacuum conveying and screw weighing, it reaches weighing accuracy of +/-50g‑0.5%, ensures stable proportion for carbon black, white fillers and oil additives. Meanwhile it occupies less height space than full vacuum systems.
Reasonable plant zone division. Independent storage area separates from production area, improving workshop cleanliness and reducing raw‑material cross‑contamination risk.
Centralized online integrated control. Upstream auxiliary equipment, banbury and rubber scale are merged into one control program. Operators can monitor whole internal mixing production status online.
Realize automation and informatized management. It changes traditional manual batching mode, reduces human error, realizes data recording, traceability and digital management for whole rubber mixing process.
Multiple‑industry application coverage. It can be deployed for rubber products, plastic goods, shoe materials, rubber cable materials and chemical material production lines.
The upper auxiliary machine and microcomputer control system of intelligent environment-friendly internal mixer can meet the whole process of closed automatic transportation, storage, weighing, batching and feeding of various raw materials (carbon black, powder, liquid and rubber) in the internal mixing production process of rubber and plastics, and implement microcomputer intelligent control in the whole process of processing and production process.
1. Storage, weighing and feeding of carbon black and powder;
2. Liquid delivery, storage, weighing and injection;
3. Rubber conveying, weighing and feeding;
4. Automatic control system (rubber mixing information management system).
| Powder scale weighing range | ≤200 Kgs |
| Oil scale weighing range | 1-50 Kgs |
| Powder weighing accuracy | Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg. |
| Oil weighing accuracy | Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg. |
| Conveying capacity | 1-1500Kg/h |
| Transmission distance | Horizon≤80m; Vertical≤20m |
| Pipe diameter | DN50-100 |
| Air source | Root's Blower |
Δ This system is suitable for banbury capacity from 55L to 160L
Δ It is applicable for the factory building structured of 1-storyey or 2-storey, saving the construction cost for new factory building
Δ This system is to fulfill the storage, conveyance, weighing and dosing of the major ingredients, such as carbon black, white fillers, and oils
Δ The storage area are separated from the production area
Δ This system had integrated mixer upstream equipment, banbury, rubber scale in one program, and realize the online control
Δ This system is realized the production automation and management information systemization
Δ This system mainly applicable for production of rubber products, plastic products, shoes, rubber cable materials, chemical materials…
Δ This system had combined vacuum type conveying and screw type weighing, less space occupancy (1-2 meters higher than full vacuum system) and high weighing accuracy(+/- 50g-0.5%).
Q: What banbury volume does this rubber production line support?
A: This system is compatible with banbury mixer capacity ranging from 55L to 160L, satisfying different output demands of rubber‑plastic factories.
Q: What kind of factory building is this system suitable for?
A: It adapts to both single‑story and two‑story workshops. Customers do not need to build extra high‑rise workshops, which greatly saves new plant construction costs.
Q: What weighing technology does this system adopt? What is its accuracy?
A: It combines vacuum conveying and screw‑type weighing. Its weighing accuracy reaches +/-50g‑0.5%. Compared with full‑vacuum solutions, it requires less vertical installation height.
Q: What is the benefit of integrating all equipment into one control program?
A: It realizes online unified control for upstream auxiliary devices, banbury mixer and rubber scale. Operators can monitor the whole internal mixing process on one terminal, simplify operation and improve production consistency.
Q: Which industries can apply this kneader mixer production line?
A: It applies to manufacturing of rubber products, plastic products, shoe materials, rubber cable materials and related chemical materials.
Q: Why separate storage area from production area?
A: Separated layout keeps raw‑material storage independent from production zone. It lowers material cross‑contamination risk, improves on‑site sanitation and facilitates raw‑material management.
