Product Overview
This full-automatic PVC granulation production line supports two mature and professional granulation processes, including double roll open refining pelletizing and single screw extruder granulation. It covers the complete production workflow from raw material batching, high-speed mixing, cooling mixing, refining and extrusion, to pelletizing, screening, magnetic separation, dosing and automatic packaging. Equipped with complete supporting equipment such as jumbo bag overhead crane, vacuum conveying weighing hopper, automatic oil scaling system, mixing unit, pneumatic conveying system and automatic packing machine, the whole line realizes fully enclosed, automated and intelligent production of PVC granules. With stable and mature process configuration, it has been successfully applied in large-scale industrial projects, specially suitable for mass production of PVC cable materials, realizing standardized production, accurate batching and unmanned operation of the whole granulation process.
Product Advantages
1. Dual mature granulation process support. The production line is compatible with double roll open refining pelletizing and single screw extruder granulation modes, meeting different production capacity and particle quality requirements of PVC granule manufacturing factories.
2. Full-process automated production. From raw material feeding, vacuum conveying, precise weighing and oil dosing to mixing, granulation, screening, magnetic separation and final packaging, all procedures are automatically operated, which greatly reduces manual intervention and improves production efficiency.
3. High-precision batching and dosing performance. Equipped with load cell vacuum hopper and automatic oil scaling system, it ensures accurate proportioning of PVC resin, calcium carbonate and liquid oil additives, effectively improving the uniformity and qualification rate of finished PVC particles.
4. Complete and integrated equipment configuration. The whole system integrates feeding, conveying, weighing, mixing, granulation, screening, storage and packaging equipment, forming a one-stop PVC granulation solution without extra supporting equipment.
5. Stable operation and mature industrial verification. The production line has been put into stable operation in the project of Anhui Conch Group since 2014. It has reliable operating performance and strong adaptability for long-term continuous industrial production of PVC cable materials.
6. Strict material purification treatment. Equipped with vibrating sieve and magnetic separation device, it can screen unqualified particles and remove metal impurities, ensuring high purity and uniform particle size of finished products.
7. Enclosed and clean production. Adopting pneumatic vacuum conveying and closed mixing and granulation structure, it avoids material leakage and dust pollution, realizing clean and environmentally friendly workshop production.
Plant Location: WuHu, China
Construction Year: 2014
Final product: PVC cable
Plant for: Automatic feeding system,Dosing and weighing,Mixing system,Conveying system.
FAQ
Q: What granulation processes does this production line support?
A: It supports two core processes: double roll open refining pelletizing and single screw extruder granulation. The two optional processes can meet different production scale and product standard requirements of PVC granule production.
Q: What finished products is this line mainly used for?
A: This automated granulation production line is specially applied to the mass production of PVC cable materials, with mature industrial application cases and stable product molding quality.
Q: How does the system ensure accurate raw material batching?
A: It is equipped with vacuum conveying hopper with load cell and independent automatic oil scaling system. It realizes precise weighing of powder materials and liquid oil additives, avoiding manual batching errors and ensuring stable product formula ratio.
Q: What is the function of screening and magnetic separation structure?
A: The single-layer vibrating sieve screens irregular and unqualified particles, while the magnetic separation device removes metal impurities mixed in materials. It effectively guarantees uniform particle size and high purity of finished PVC granules.
Q: Does this equipment have practical industrial application cases?
A: Yes. The complete automatic production system has been officially put into operation in the PVC cable production project of Anhui Conch Group Co., Ltd. in Wuhu since 2014, with long-term stable operation and reliable performance.
Q: What is the overall production advantage of this line?
A: The whole line realizes full-process automation from feeding, mixing, granulation to packaging. It features high batching accuracy, clean production, stable operation and simple management, which is suitable for large-scale and standardized PVC granule industrial production.
