Product Overview
This intelligent environment-friendly rubber products production line is matched with kneader mixer and complete upper auxiliary equipment, supporting full closed automatic operation for rubber internal mixing production. It realizes integrated management of storage, conveying, high-precision weighing, batching and feeding for carbon black, powder, liquid additives and raw rubber. Supported by microcomputer intelligent control and rubber mixing information management system, the line achieves full-process digital monitoring, automatic scheduling and data traceability. It eliminates manual operation pollution and material waste, realizes stable, efficient and low-dust rubber mixing production, and greatly improves production automation level and product quality stability.
Rubber Products Production Line with Kneader mixer
The upper auxiliary machine and microcomputer control system of intelligent environment-friendly internal mixer can meet the whole process of closed automatic transportation, storage, weighing, batching and feeding of various raw materials (carbon black, powder, liquid and rubber) in the internal mixing production process of rubber and plastics, and implement microcomputer intelligent control in the whole process of processing and production process.
Main components
1. Storage, weighing and feeding of carbon black and powder;
2. Liquid delivery, storage, weighing and injection;
3. Rubber conveying, weighing and feeding;
4. Automatic control system (rubber mixing information management system).
Main Technical Parameters:
| Powder scale weighing range | ≤200 Kgs |
| Oil scale weighing range | 1-50 Kgs |
| Powder weighing accuracy | Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg. |
| Oil weighing accuracy | Static≤±0.1% F.S, dynamic:±0.1--±0.5Kg. |
| Conveying capacity | 1-1500Kg/h |
| Transmission distance | Horizon≤80m; Vertical≤20m |
| Pipe diameter | DN50-100 |
| Air source | Root's Blower |
Features:
Δ This system is suitable for banbury capacity from 55L to 160L
Δ It is applicable for the factory building structured of 1-storyey or 2-storey, saving the construction cost for new factory building
Δ This system is to fulfill the storage, conveyance, weighing and dosing of the major ingredients, such as carbon black, white fillers, and oils
Δ The storage area are separated from the production area
Δ This system had integrated mixer upstream equipment, banbury, rubber scale in one program, and realize the online control
Δ This system is realized the production automation and management information systemization
Δ This system mainly applicable for production of rubber products, plastic products, shoes, rubber cable materials, chemical materials…
Δ This system had combined vacuum type conveying and screw type weighing, less space occupancy (1-2 meters higher than full vacuum system) and high weighing accuracy(+/- 50g-0.5%).
FAQ
Q: What core functions does this kneader mixer production line realize?
A: This production line realizes full closed automatic transportation, storage, precise weighing, batching and feeding of carbon black, powder, liquid additives and raw rubber. It supports full-process microcomputer intelligent control and digital traceability, realizing unmanned and standardized rubber mixing production.
Q: What are the advantages of the closed design of the production line?
A: The fully enclosed structure effectively prevents dust overflow and material leakage, avoids material waste and environmental pollution caused by traditional manual operation. It meets environmental protection production standards and keeps the production workshop clean and safe.
Q: How does the equipment ensure rubber mixing batching accuracy?
A: It is equipped with high-precision weighing sensors and professional metering modules for powder, liquid and rubber materials. The intelligent control system automatically calibrates parameters and controls feeding volume and interval, completely solving the problem of inaccurate manual batching and uneven mixing.
Q: What is the function of the rubber mixing information management system?
A: As the core control unit, it monitors and schedules all equipment operations in real time. It supports data collection, automatic parameter adjustment, production record storage and quality traceability, realizing full-process informatized and intelligent management of rubber mixing production.
Q: Can the production line adapt to continuous kneader mixer operation?
A: Yes. The system can automatically adjust feeding speed and feeding amount according to the working status of the internal mixer. It realizes uninterrupted and stable material supply, matches the continuous working rhythm of the equipment, and ensures efficient and continuous production.
