Industry Pain Points: Viscous materials—such as low-melting-point wax powders and titanium dioxide—tend to form severe buildup on the inner walls of mixers. Manual cleaning is labor-intensive, and switching between dark-colored and light-colored product batches carries a significant risk of visible cross-contamination (spotting).
Solution Components: A composite mixing system featuring a plow-share main shaft paired with high-speed choppers; a self-cleaning feed hopper equipped with a pulse blow-back mechanism; and an internal lining featuring a non-stick PTFE coating.
Unique Advantages: The high-speed choppers achieve a linear velocity of 25 m/s, effectively breaking down pseudo-agglomerates. Furthermore, the combination of a mirror-polished inner wall and the specialized coating reduces material adhesion to the walls by over 80%.
Solution Overview: We directly address the common industry challenges associated with viscous and damp powders—specifically their propensity for buildup and cross-contamination. Our solution combines a powerful dispersion mechanism with advanced non-stick interface materials to inhibit material adhesion throughout the entire process flow—from the initial feeding stage to the final discharge. Augmented by pulse-jet dust removal and self-cleaning designs, this system significantly reduces the need for manual intervention, thereby boosting production efficiency during batch changeovers for color pigments, additives, and modified materials.
