Product Overview
PVC additives auto weighing system is a high-precision intelligent automatic batching equipment specially developed for PVC extrusion production lines. It replaces traditional manual weighing operations to achieve full-automatic quantitative weighing, batching and feeding of various powder and granular additives such as stearic acid, wax, titanium dioxide and carbon black. The whole machine adopts 304 stainless steel for material contact parts to avoid contamination. Equipped with imported Mettler Toledo weighing sensor and Siemens intelligent control system, the equipment features high precision, stable operation and large production capacity. It supports simultaneous weighing of multiple ingredients, stores up to 30 production formulas, and provides dual automatic/manual operation modes. The system effectively solves the problems of low manual batching efficiency, large error, easy pollution and unstable product quality, realizes dust-free, standardized and intelligent batching production, and is the core supporting equipment for modern PVC plastic production.
Application and introduction
The PVC additives auto weighing system is professionally developed to replace traditional inefficient and error-prone manual weighing processes. It is specially designed for PVC extrusion production lines to realize fully automatic quantitative weighing and batching of various common powder and granular additives, including stearic acid, wax, titanium dioxide, whitener, carbon black and other auxiliary materials. The system can accurately weigh the required dosage of each additive for a single production batch independently, effectively eliminating weighing errors, formula deviation and unstable product quality caused by manual operation. Adopting fully enclosed automatic feeding and metering structure, it completely avoids material leakage and dust flying, maintaining a tidy, dust-free and standardized workshop environment. This intelligent batching equipment supports simultaneous automatic weighing of 5 to 12 kinds of additives with high comprehensive precision, making it an ideal supporting system for high-standard PVC extrusion production.
Main technical data:
Weighing error: around 10g/bin, total weighing error is within 10g
Weighing time: around 15kg/120sec
Feeding method: by screw
Feeding motor power: 1.5kw
Feeding motor number: 1-10sets
Feeding speed adjusting: intelligent inverter
Stirring motor: 200w*2sets
Install power: 1.5kw
Actual running power: <3kw
Space required: 3400*2400*1100(L*W*H)
Machine configuration
Storage part:
Bin number: 1-10sets
Bin volume: 150L(suitable for 70kg material)
Bin material: stainless steel
Weighing part:
Metering sensor: Mettler Toledo, Switzerland brand
Weighing module: Siemens, German brand
Electrical part:
PLC Siemens, German brand
HMI Siemens, German brand
Inverter Taida/ABB
Contactor Siemens or Schneider
Main Features of whole system:
1. Full sanitary design. All parts in direct contact with additives adopt 304 stainless steel material, which effectively avoids material contamination, ensures clean batching process and meets industrial sanitary production standards.
2. Multi-ingredient simultaneous weighing. The system supports automatic weighing of up to 10 kinds of different powder and granular ingredients at one time, meeting complex multi-formula production requirements of PVC materials.
3. Ultra-high weighing accuracy. With low tolerance design, the maximum error of each individual ingredient is controlled within 15g, and the overall system accuracy reaches within 10g, realizing precise formula batching.
4. Large batching capacity. The hourly batching capacity can reach up to 800kg, which fully meets the continuous and high-efficiency production demand of large-scale PVC extrusion workshops.
5. Rich formula storage function. The supporting Siemens PLC intelligent system can store up to 30 sets of different production formulas. Users can freely switch and call formulas on the touch screen according to product requirements, realizing flexible production.
6. Famous brand precision sensor. Equipped with imported Mettler Toledo high-precision weighing sensor from America, it guarantees stable and reliable weighing accuracy for each additive material.
7. Dual operation modes. The system is equipped with automatic and manual switching modes, which can adapt to automatic batch production and manual debugging, sample production and special working conditions, with flexible operation and strong adaptability.
| Min.bin number | 3 |
| Max.bin number | 12 |
| Weighing speed | 20kg/120 seconds |
| Control accuracy | ±5g |
| the volume of loading hopper | 150 litres/70kg |
| Bin raw material | SUS304 |
FAQ
Q: What materials can this PVC additive weighing system process?
A: It is suitable for automatic weighing and batching of various powder and granular additives for PVC extrusion, including stearic acid, wax, titanium dioxide, whitener, carbon black and other common auxiliary materials.
Q: What is the weighing accuracy of the equipment?
A: The single-bin tolerance is within 15g, the total system weighing error is within 10g, and the highest control accuracy can reach ±5g, ensuring strict formula accuracy.
Q: How many kinds of additives can be weighed at one time?
A: The system can weigh up to 10 kinds of ingredients simultaneously, with optional bin quantity ranging from 3 to 12 sets to meet different batching demands.
Q: What is the maximum batching capacity of the system?
A: The hourly batching capacity can reach up to 800kg, which supports long-term continuous and efficient industrial production.
Q: How many production formulas can the equipment store?
A: The built-in Siemens PLC system can store up to 30 different formulas, allowing one-click switching to meet diverse product production needs.
Q: What brand are the core weighing sensors?
A: It adopts imported high-precision Mettler Toledo weighing sensor from America, with stable performance and long service life.
Q: Does the equipment support multiple operation modes?
A: Yes. It is equipped with automatic and manual dual operation modes, suitable for mass automatic production, manual debugging and trial production.
Q: Is the equipment hygienic and pollution-free?
A: All material contact parts are made of 304 stainless steel, which avoids material contamination. The fully enclosed structure realizes dust-free and clean workshop production.
Q: What is the feeding mode and speed regulation method?
A: It adopts screw automatic feeding, matched with intelligent inverter for stepless speed regulation, ensuring stable and accurate feeding.
Q: Is the system suitable for long-term continuous production?
A: Yes. Adopting international famous brand electrical components and stainless steel structure, the system runs stably with low failure rate, fully adapting to long-term continuous industrial operation.
