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Horizontal ribbon mixer is a low speed mixer, therefore no heat generated during mixing, so it also becomes a horizontal cooler mixer. Suitable for power or pellets mixing especially heat sensitive chemicals mixing. It provides a very good distribution and mixing than other type low speed mixers. chiyu as a professional horizontal ribbon mixer manufacturer, we provide design, development and production of horizontal ribbon mixer. Contact us for one-on-one guidance!
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The Stainless Steel Horizontal Ribbon Batch Mixer serves as a foundational processing unit across demanding sectors, including chemical processing, pharmaceutical manufacturing, food production, and construction material blending. Engineered to handle a versatile range of material states, this equipment excels in combining dry powders, infusing powders with liquid additives, and uniformly dispersing granules. Under the driven force of a robust motor system, the internal double ribbon agitator rotates with a steady, rhythmic motion, swiftly moving materials in counter-directional flows to achieve a homogenous blend without degrading the particle structure. Facility managers appreciate the reliable consistency and large-scale productivity this unit brings to the production floor, paired with an exceptionally low mechanical failure rate. Because this system operates on a batch-processing principle, plant operators can precisely scale their output, selecting from a comprehensive matrix of capacities ranging from compact 100L pilot-testing models up to massive 15,000L industrial units to meet specific daily yield requirements.
| Item | Specification |
|---|---|
| Mixing Tank Structure | Horizontal U-shaped tank |
| Main Shaft | Horizontal hollow integral single shaft |
| Standard Batch Volume | 0.1 – 15 cbm |
| Mixing Cycle Time | 15 – 60 mins per batch |
| Matched Motor Power | 3kw – 160kw |
| Contact Part Material | Mild Steel, SUS304, SUS316L |
Evaluating the precise specifications of your mixing equipment is crucial for optimizing plant efficiency and ensuring long-term operational stability. The parameters outlined above reflect the core engineering foundation of our horizontal mixing systems. From the heavy-duty U-shaped tank designed to withstand continuous industrial stress to the hollow integral single shaft that ensures balanced rotational torque, every specification is calculated for maximum reliability. The batch volume spectrum, spanning from 0.1 to 15 cubic meters, allows facility planners to match equipment size directly with their throughput targets. Furthermore, the variable motor power options (ranging from 3kw up to 160kw) ensure that whether you are blending lightweight food additives or dense construction aggregates, the machine delivers the exact mechanical force required without unnecessary energy consumption.
Confirm single batch working volume: our mixer capacity ranges from 0.1cbm (100L) for laboratory research up to 20cbm for mass production. Pick the proper model based on your specific daily output goals and facility footprint.
Choose material for the part contact with raw material, non-contact with raw material, and structural frames (other parts like motor, reducer, and bearing material cannot be chosen). According to the material to be mixed, processing condition, and health level, raw material can be configured in mild steel, sus304, sus316L, or sus321. For highly abrasive materials, we provide wear-resistant steel and special anti-corrosion coatings. Additionally, choose the surface treatment according to the raw material, ranging from standard industrial polishing to 240-grit pharmaceutical-grade mirror finishes that satisfy strict GMP and FDA hygiene standards.
Motor power is chosen according to the material gravity, fluidity, and operation. Operation is divided as: Start mixer when it is empty (normal duty); Start mixer with load (heavy duty).
Adding the auxiliary components like high-precision liquid spraying pipelines, heating, and cooling according to processing condition. For thermal reactions, an ASME-compliant temperature control jacket can be installed to ensure the safety of heat-sensitive materials.
Tank port configuration: reserved feeding inlet, quick-open cleaning access doors, and exhaust vent for convenient feeding, rapid air balance, and drastically reduced sanitation time, effectively eliminating cross-contamination between batches.
Chose discharging and driven mode: manual, pneumatic, and electric valve controls to smoothly integrate with downstream packaging lines.
Note: mixer selection is a very important step, your detailed material information, processing and factory arrangement are very helpful to get professional technical support from us.
No heat accumulation occurs during mixing due to the gentle rotational speed, fully protecting heat-sensitive chemicals, food additives, and pharmaceutical raw materials from thermal damage. It can be easily transformed into a horizontal cooling mixer when equipped with a specialized cooling jacket.
Double inner and outer ribbon agitators push materials bidirectionally. Coupled with an engineered micro-clearance between the agitator and the heavy-duty thickened tank wall, material residue is minimized. This mixing uniformity is much higher than single ribbon or vertical mixing equipment, shortening the mixing cycle to just 15-60 minutes.
Constructed with an integral hollow main shaft, seamless welding technology, a thickened U tank, and a standard heavy-duty reducer, the equipment significantly reduces mechanical wear. The entire machine passes CE international safety certifications, ensuring a long service life and minimal maintenance cost.
Support powder, fine particle, coarse granule, and liquid additive mixing. Multiple contact materials, including custom anti-corrosive coatings, meet strict food hygiene regulations, medical corrosion resistance standards, and low-cost industrial bulk processing demands.
Enjoy the free combination of heating, cooling, precision liquid spraying manifolds, and different automated discharge and driving modes to perfectly match the unique production crafts and complex processing recipes of different industries.
Independent batch processing naturally avoids cross-contamination. The scientific inclusion of no-dead-corner internal cavity designs makes it incredibly easy to clean between different raw material batches, rendering it highly suitable for multi-variety small-batch production schedules.
A1: Yes, absolutely. The machine works at a controlled low speed without generating excessive friction heat, and a precise temperature-control cooling jacket can be equipped to actively lower the tank temperature. This perfectly fits heat-sensitive chemical, nutritional food, and delicate medicine blending without altering molecular structures.
A2: We provide three mainstream options to suit varied industrial environments: durable mild steel for construction powder and aggregates, SUS304 for general food and chemical products, and premium SUS316L for highly corrosive pharmaceutical and chemical raw materials. Custom wear-resistant coatings are also available.
A3: It is a dedicated batch mixer. Every mixing cycle is completely independent, providing excellent traceability. You need to select the volume model—ranging from 100L pilot scales to 15,000L mass production units—according to your specific single batch production capacity requirements.
A4: Yes, all auxiliary modules can be fully customized and precisely installed on the U tank according to your processing requirements. This includes ASME-compliant jackets for thermal management and high-precision nozzles for uniform liquid dispersion.
A5: We offer three optional discharge types to match your operational workflow: manual valve for simple setups, pneumatic valve for rapid automated release, and electric discharge valve for precise flow control into downstream packaging lines.
Chiyu, as a professional horizontal ribbon mixer manufacturer, provides comprehensive horizontal ribbon mixer design, custom development, and robust production services. If you want to get detailed technical information about the horizontal ribbon mixer price for your facility, you can click here to contact our engineering team directly!
