Product Overview
This small additive auto dosing weighing batching machine is a specially developed intelligent batching equipment to replace traditional manual weighing modes. It supports automatic weighing and batching of 6 to 48 kinds of powder and granular additives, and is widely applied in rubber, plastic, chemical, food, forage and pharmaceutical industries. Adopting double screw, belt and electromagnetic vibration feeding methods and computer intelligent control, the system integrates material storage, feeding, conveying, high-precision weighing and dust collection functions. It is equipped with complete intelligent functions including material management, formula management, quality tracking and barcode printing. With automatic weighing recheck rejection and barcode scanning error-proof feeding design, the equipment effectively avoids manual errors, reduces material waste and keeps workshop environment clean. Featuring small floor space, fast weighing speed, stable operation and flexible single or double-storey layout, it realizes standardized, high-efficiency and unmanned additive batching production.
Product Advantages
1. Wide adaptable multi-ingredient automatic batching. The system supports automatic dosing of 6-48 kinds of powder, granular and flake materials, covering the batching demands of rubber, chemical, food, pharmaceutical and other industries with strong universality.
2. Ultra-high weighing precision and stable quality. Equipped with high-resolution electronic scale, it achieves static, dynamic and cumulative high-precision weighing, effectively avoiding manual weighing errors and ensuring stable and consistent formula proportion of each batch of materials.
3. Dual error-proof design to reduce production loss. It adopts automatic rechecking and rejection mechanism for weighing data to eliminate precision deviation. The barcode scanning feeding verification function completely prevents wrong material feeding, greatly reducing raw material waste and production risks.
4. High efficient multi-station simultaneous operation. Multiple stations work at the same time, achieving continuous dosing capacity of 200-600 bags per shift. The efficient automatic operation greatly improves production efficiency compared with traditional manual batching.
5. Stable and reliable system performance. Core components adopt imported and joint-venture high-quality parts. The PLC field bus system realizes real-time operation self-inspection, automatic abnormality alarm, fault location and solution prompt, which is convenient for daily maintenance and ensures long-term stable operation.
6. Intelligent operation and remote management. Equipped with Chinese-English man-machine interface, the system supports running status multi-area display, remote control and after-sales linkage, realizing formula management, quality tracking and barcode printing for standardized information production.
7. Energy-saving, low-noise and dust-free environmental protection. With low energy consumption and safety interlocking protection, the equipment operates below 75dB. Independent bag dust removal system controls tail gas dust strictly, realizing dust-free production, clean workshop and zero material leakage waste.
8. Flexible layout and space saving. Support single-storey and double-storey flexible layout, small space occupancy, fully adapting to different factory conditions and different types of raw material batching requirements.
Application and introduction
The small additive auto dosing weighing batching machine - We developed this auto weighing system especially to instead of traditional manual weighing. This auto weighing system could weigh the quantity for one batch usage automatically. This system could avoid the mistake of manual weighing and also keep the workshop clean.This system could auto weigh 6-48 kinds of powder or granules additives.
Micro multi-ingredient formula weighing platform scale is designed for small load materials weighing process, is suitable for weighing of powder, pellet and flake material and can be used in many industries such as Rubber Plastic Chemical food forage and medicine industries. It adopts double screws, belt and electromagnetic vibration to feed material and is controlled by computer with the functions of material management, formula management, quality tracking, error-proof system, formula barcode printing etc. The equipment includes material storage ara, feeding system, roller conveyor, weighing unit,dust collector and control system.The best features of the equipment are small space occupancy, fast weighing speed, and high precision
Re-checking and rejection automatically
The latter weighing station will be-check previous one.if the two time weighting tolerance is over setting precsion,this batch weighing will be stopped but go on moving following the setting queue and rejected when pass valve check facility. This function is to reduce material waste and avoid big lost caused by large precsion during weighing.
Error proof for feeding material into storage tank
When feeding material into storage tank,scan label on chemical bag firstly. After control system confirming no mistake,the storage tank will open automatically,or the material can not be feeded to avoid feeding wrong material
Main Technical Parameters
1. Number of applicable dosing chemcials:8-48 kinds
2. Weighing range of electronic scale:10-50kgs
3. Weighing accuracyof electronic scale static:≤±0.1% F.S
4. Weighing accuracyof electronic scale dynamic:≤±0.15% F.S
5. Weighing accuracyof electronic scale accumulative:≤±0.2% F.S
6. Gradient of weighing display instrument:1g, 2g, 5g
7. Dosing cycle time and productivity continuous dosing capacity reached:240-360 bags/ shift
8. Dust contents in tail air after dust removal system:≤8mg/m3
9. System equipment noise:<75dB
10. Installed capacity:15-25kW/Set
Feature
Δ Realized remote management and control and after- sales support, improved management level.
Δ Using high resolution electronic scale and weighing display instruments, enabled high weighing accuracy.
Δ Muli-stations simultaneous weighing and dosing, continuous dosing capactity reached 200-600 bags/shift,resulted in high productivity.
Δ Key elements and components are all import or from joint venture company's products, ensured stability and reliability.
Δ Field bus working system (i.e. setup of PLC substations), can automatically check the running conditions, giving alarm location and solution prompting as abnurmalities occur, for facilitation for troubleshooting and maintenance.
Δ Rectangular circulation conveying line layout, open Chinese- English M-M interface, system working process display in multi-areas, monitoring and operation functions, all make use easier and simpler.
Δ Automatically testing the system running conditions, gives alarm location as abnormalities occur, and troubleshooting prompts.
Δ Lower energy consumption design, avaiable of safety interlocking protection measures, ensured energy saving and safety.
Δ Optimized dust removal and recovery system design, equipped with bag filter for each machine, free from dust flying and leakage,enabled good environment and no raw material wasting
Δ Flexible layout(incl. 1 and 2 stroy layouts, suitable for 8-48 kinds of raw materials), wide suitability for meeting the demands of different users.
