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The additives automatic weighing machine can replace manual weighing of chemical additives and avoid the error caused by human misoperation. The machine can weighs 6 to 48
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The small additive auto dosing weighing batching machine is engineered to permanently replace traditional, error-prone manual batching processes. We developed this auto weighing system especially to instead of traditional manual weighing, ensuring that critical micro-ingredients are measured with absolute consistency. This auto weighing system could weigh the quantity for one batch usage automatically, eliminating human discrepancies. This system could avoid the mistake of manual weighing and also keep the workshop clean, significantly reducing airborne particulates. This system could auto weigh 6-48 kinds of powder or granules additives, easily adapting to complex formulation requirements.
Micro multi-ingredient formula weighing platform scale is designed for small load materials weighing process, is suitable for weighing of powder, pellet and flake material and can be used in many industries such as Rubber, Plastic (including PVC and SPC extrusion lines), Chemical, food, forage and medicine industries. Constructed with heavy-gauge SUS304 or SUS316 stainless steel contact parts, it meets stringent food-grade hygiene and chemical anti-corrosion standards. It adopts double screws, belt and electromagnetic vibration to feed material smoothly, accommodating different material flow characteristics. It is controlled by computer with the functions of material management, formula management, quality tracking, error-proof system, formula barcode printing etc. The equipment includes material storage area, feeding system, roller conveyor, weighing unit, independent dust collector, and control system. Furthermore, it supports direct integration with upstream and downstream equipment like pneumatic vacuum conveyors. The best features of the equipment are small space occupancy, fast weighing speed, and high precision.
To guarantee absolute formulation integrity, this dosing equipment incorporates an intelligent, multi-stage verification protocol. The latter weighing station will be-check previous one as the batch progresses along the circulation line. If the two time weighting tolerance is over setting precsion, this batch weighing will be stopped but go on moving following the setting queue and rejected when pass valve check facility. Instead of causing a complete line stoppage, the compromised batch is isolated automatically. This function is to reduce material waste and avoid big lost caused by large precsion during weighing. By catching discrepancies in real-time, manufacturers maintain strict quality control without sacrificing overall operational flow, ensuring every final product meets exact specifications.
Human error during the initial material loading phase can compromise an entire production run. To eliminate this risk, the system features a rigorous, barcode-driven verification mechanism. When feeding material into storage tank, scan label on chemical bag firstly. The integrated computer instantly cross-references this scanned data against the active recipe database. After control system confirming no mistake, the storage tank will open automatically, or the material can not be feeded to avoid feeding wrong material. If an incorrect ingredient is scanned, the physical hatch remains securely locked and triggers an immediate auditory alert. This strict protocol ensures that cross-contamination is physically impossible, securing the foundation of your product formulation right from the initial material intake stage.
The precision engineering behind this automatic batching equipment is reflected in its rigorous operational specifications. Designed to handle continuous, high-intensity industrial demands, the system maintains exceptional accuracy across static, dynamic, and accumulative weighing phases. The integration of advanced filtration ensures environmental compliance, while the optimized power configuration delivers substantial energy efficiency. Below are the exact operational specifications governing the machine's performance:
Number of applicable dosing chemcials:8-48 kinds
Weighing range of electronic scale:10-50kgs
Weighing accuracyof electronic scale static:≤±0.1% F.S
Weighing accuracyof electronic scale dynamic:≤±0.15% F.S
Weighing accuracyof electronic scale accumulative:≤±0.2% F.S
Gradient of weighing display instrument:1g, 2g, 5g
Dosing cycle time and productivity continuous dosing capacity reached:240-360 bags/ shift
Dust contents in tail air after dust removal system:≤8mg/m3
System equipment noise:<75dB
Installed capacity:15-25kW/Set
These parameters highlight the system's capability to execute complex formulations rapidly without compromising on precision. The controlled noise levels and minimal dust emissions significantly improve the ambient working conditions on the factory floor, aligning with modern occupational health and safety standards.
Δ Intelligent Digital Management: Realized remote management and control and after- sales support, improved management level and operational transparency across the entire production facility.
Δ Exceptional Precision: Using high resolution electronic scale and weighing display instruments, enabled high weighing accuracy, achieving formulation exactness down to the gram.
Δ High-Volume Productivity: Muli-stations simultaneous weighing and dosing, continuous dosing capactity reached 200-600 bags/shift, resulted in high productivity for demanding production schedules.
Δ Uncompromising Reliability: Key elements and components are all import or from joint venture company's products, ensured stability and reliability even under continuous, heavy-duty operation.
Δ Advanced Diagnostics: Field bus working system (i.e. setup of PLC substations), can automatically check the running conditions, giving alarm location and solution prompting as abnurmalities occur, for facilitation for troubleshooting and maintenance.
Δ Intuitive Interface: Rectangular circulation conveying line layout, open Chinese- English M-M interface, system working process display in multi-areas, monitoring and operation functions, all make use easier and simpler for operators of all skill levels.
Δ Proactive Monitoring: Automatically testing the system running conditions, gives alarm location as abnormalities occur, and troubleshooting prompts to minimize potential downtime.
Δ Energy Efficient & Safe: Lower energy consumption design, avaiable of safety interlocking protection measures, ensured energy saving and physical safety for the workforce.
Δ Environmental Protection: Optimized dust removal and recovery system design, equipped with bag filter for each machine, free from dust flying and leakage, enabled good environment and no raw material wasting.
Δ Adaptable Infrastructure: Flexible layout (incl. 1 and 2 stroy layouts, suitable for 8-48 kinds of raw materials), wide suitability for meeting the specific spatial demands of different users.
