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Suitable for continuous conveying of powder, pellets and small lump materials in a closed tube loop. Horizontal, vertical inclination or its combination layout is possible. Typical application includes those dusty bulk solids conveying in plastic, rubber, chemical and food industries.
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1. Positive-displacement conveying device can realize conveying and computing powder, easy centralized control, increasing degree of automation and satisfying requirements against environmental protection of modern enterprises. Our advanced IPC+PLC centralized control system allows operators to store complex formulations with a single click. This ensures full-link monitoring of the production process while providing real-time statistical analysis of energy consumption and material usage, empowering facility managers with actionable data to optimize daily operations.
2. Compact conformation, little space usage, tridimensional conveying direction. By utilizing a highly adaptable spatial footprint, this tube chain auto feeding conveying system integrates directly into existing facility layouts without requiring extensive structural modifications, preserving your valuable floor space for other critical machinery.
3. Flanges between inlet and outlet are airtight, then there is no need to install filter. When conveying powder, it can be feed in air and can assure that there is no dust spread into environment. This completely sealed design is crucial for maintaining a pristine workspace, protecting operators from airborne particulates, and minimizing material waste during transit from the storage silos to the extrusion lines.
4. Powder is conveyed smoothly along the lines almost with none inside movement; therefore, there is little dilapidation against materials, slow curve conveying make little material granule into scraps. Preserving the physical integrity of your PVC powder and sensitive additives ensures consistent extrusion performance and significantly reduces the rejection rate of the final manufactured plastic products.
5. According to different feeding conditions, distance between inlets can exceed 10m. This extensive reach provides exceptional flexibility for large-scale operations, allowing for the strategic placement of bulk bag unloading stations and dosing equipment far from the primary extruder if the plant layout dictates such an arrangement.
6. Chain wheel has been under hardening with minimum abrasion. The core silos and critical contact surfaces are constructed from industrial-grade stainless steel. Combined with these hardened chain wheels and specialized wear-resistant surface treatments, the system significantly reduces equipment wear, lowering long-term maintenance costs and extending the overall operational lifespan of the conveying network.
7. Special transfer dish with extremely low coefficient friction and stable delivery capacity. This ensures that even challenging or sticky materials flow consistently without bottlenecking, maintaining a steady, reliable feed rate to the PVC extruder for uninterrupted production cycles.
8. all our tube chain conveyors use our own computer program for different parts such as conveying line and curve parts to maintain necessary static friction and pullup and providing precise data to reach to low noise and little abrasion. The operational acoustic footprint is kept to an absolute minimum, creating a more comfortable and compliant auditory environment for plant workers who spend hours on the factory floor.
9. three dimension to convey: horizontal, inclining and vertical mix. This multi-directional capability eliminates the need for multiple independent transfer mechanisms, streamlining the entire material handling architecture into one cohesive, highly efficient network that navigates around existing infrastructure.
To complement the core conveying mechanism, the system is equipped with high-precision weighing sensors and an anti-bridging design, including pneumatic knockers and flow-assist air bowls. This guarantees that multiple powders and auxiliary materials are accurately measured and mixed according to exact formulations. Furthermore, we provide customized automated unpacking and feeding stations for bulk bags and standard 25KG sacks. These stations connect directly with the tube chain conveyor, establishing a dust-free, environmentally conscious workshop from the very source of material introduction.
Client Name: Sundiwpc Plastic Co,. Ltd.
Plant Location: Nanjing, China
Construction Year: 2016
Final product: PVC pipe
Plant for: Automatic feeding system.Pneumatic conveying system, Dosing and weighing
This successful installation exemplifies our capability to deliver comprehensive turnkey projects. From the initial schematic design and equipment manufacturing to on-site construction and final commissioning, we provided a complete one-stop service for this facility. The implemented architecture perfectly accommodates PVC powders, multi-color masterbatches, and high-filler formulations. By integrating the dosing and weighing equipment with the pneumatic and tube chain conveying networks, the plant achieved a highly accurate, automated material flow essential for premium PVC pipe extrusion.
Whether you are outfitting a newly constructed facility or upgrading the automated feeding system of an older plant for long-distance conveying, our engineering team tailors the layout to your specific spatial and production requirements. The cool, solid feel of the stainless steel silos and the quiet, rhythmic operation of the enclosed chain system demonstrate a commitment to industrial excellence and long-lasting reliability.
Understanding the intricate demands of modern plastic extrusion, this auto feeding conveying system is engineered to handle a broad spectrum of raw materials with uncompromising precision. The integration of advanced dosing equipment ensures that even the most complex formulations are managed efficiently, translating into superior end-product consistency.
Every component, from the hardened chain wheels to the stainless steel contact surfaces, is meticulously crafted to withstand continuous industrial use. When you observe the system in action, the quiet hum of the enclosed chain moving smoothly through its three-dimensional path underscores a design focused on minimizing friction and maximizing operational longevity. This attention to detail ensures your production line remains active, efficient, and highly profitable.
